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CASE STUDY

Aviation Transaport

Decarbonization Through AtJ SAF

The aviation industry is one of the most challenging sectors to decarbonize due to the high energy density required for long-haul flights and the lack of viable alternatives to liquid fuels.

However, Sustainable Aviation Fuel (SAF) is emerging as a crucial solution to reduce the carbon footprint of air travel, and bioethanol is playing an integral role in SAF production.

 

As the world moves toward achieving net-zero emissions by 2050, SAF derived from bioethanol offers a promising pathway for the aviation industry to meet its ambitious climate goals.

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What is Sustainable Aviation Fuel (SAF)?

SAF refers to a variety of renewable fuels that are chemically similar to conventional jet fuel but produced from sustainable feedstocks. These include waste materials, non-food crops, and biofuels such as ethanol. SAF can be blended with traditional jet fuel in ratios up to 50%, making it a “drop-in” solution that can be used in existing aircraft engines and fueling infrastructure without modification. This compatibility makes SAF a highly practical option for reducing emissions from aviation in the short to medium term, even as the industry works toward developing longer-term solutions like electric or hydrogen-powered planes.

Ethanol as a Feedstock for SAF

Bioethanol, traditionally used in land transport, is now becoming a key feedstock in the production of SAF. Through the Alcohol-to-Jet (ATJ) pathway, ethanol is converted into jet fuel, creating a renewable alternative to fossil-based kerosene.

This process has been certified as a viable method for producing SAF and offers a significant reduction in lifecycle greenhouse gas (GHG) emissions compared to conventional jet fuel.

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Carbon Footprint Reduction

SAF produced from ethanol can reduce GHG emissions by up to 80% over the fuel’s lifecycle, depending on the feedstock and production process. This is particularly relevant as the aviation sector seeks to meet international targets, such as the International Air Transport Association's (IATA) goal of cutting CO₂ emissions in half by 2050 compared to 2005 levels, and ultimately achieving net-zero by mid-century.

Adoption by Major Airlines

Airlines around the world are increasingly turning to SAF to reduce their emissions and comply with tightening environmental regulations. Many are already blending SAF into their fuel supplies to meet interim carbon reduction targets:

  • Major carriers such as Lufthansa, Delta, British Airways, and Qantas have started using SAF in regular operations, demonstrating the viability of the fuel for commercial flights. In 2023, United Airlines completed one of the largest SAF purchase agreements in aviation history, signaling a strong commitment to sustainable fuels.

  • SAF is being used on both domestic and international routes, including long-haul flights, where reductions in fuel consumption and emissions can have a significant impact. By incorporating SAF, airlines are able to reduce the carbon intensity of their flights without compromising on safety or performance.

Policy and Market Support for SAF

Government policies and international initiatives are playing a critical role in advancing SAF adoption. To encourage the use of SAF and ethanol-based fuels, several countries have introduced incentives, mandates, and support mechanisms:

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Carbon Pricing and Regulations

In regions like the European Union, the introduction of carbon pricing mechanisms and stricter emissions regulations is driving the demand for SAF. Airlines flying within the EU’s Emissions Trading System (ETS) are increasingly turning to SAF to reduce their carbon liabilities.

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Tax Credits and Subsidies

The U.S. Blender’s Tax Credit and other financial incentives for biofuel producers are helping to lower the cost of SAF, making it more competitive with traditional jet fuel. These subsidies, along with blending mandates, are expected to drive further investment in ethanol-based SAF production facilities.

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International Aviation Goals

Under the Carbon Offsetting and Reduction Scheme for International Aviation (CORSIA), airlines are required to offset their emissions growth from 2020 onwards, further encouraging the adoption of SAF to meet compliance obligations.

The Path to Net-Zero Aviation

SAF, including ethanol-based variants, is seen as the most feasible way to decarbonize aviation in the near term, particularly for long-haul and international flights, where electric or hydrogen alternatives are not yet commercially viable. SAF provides the aviation industry with a sustainable, immediate solution to reduce its environmental impact while maintaining the safety, efficiency, and global connectivity that modern air travel demands.

  • Ongoing research and development into new ethanol-to-SAF conversion technologies, as well as improvements in the efficiency of ethanol production itself, are expected to further enhance SAF’s environmental and economic viability.

  • Airlines, governments, and the biofuel industry are working together to create a more robust SAF supply chain, ensuring that ethanol and other biofuels can be scaled up to meet the increasing demand for sustainable aviation solutions.

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FUELING A GREENER FUTURE, ONE POLICY AT A TIME

"At GCGF, we believe that sustainable fuels are more than just an alternative—they are the future. Our mission is to drive impactful policies and innovative solutions that accelerate the transition to a cleaner, low-carbon world.

– Clarence Woo, Managing Director, GCGF

In conclusion, ethanol-based SAF represents a practical and effective solution for the aviation sector’s decarbonization efforts. As technology advances and production scales up, SAF is poised to play a central role in helping the aviation industry meet its net-zero emissions targets by 2050.

By leveraging the existing ethanol production infrastructure, SAF can rapidly be integrated into the global aviation fuel supply, making the skies cleaner and more sustainable for future generations.

Conclusion

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Scaling Up Ethanol-Based SAF Production

One of the key challenges for the widespread adoption of SAF is scaling up production to meet global demand. Ethanol, with its established production infrastructure, is well-positioned to become a major feedstock for SAF:

  • Ethanol can be produced from a variety of renewable feedstocks, including corn, sugarcane, and cellulosic biomass, making it a scalable and versatile option for SAF production. Countries like Brazil and the United States, with large-scale ethanol production industries, are particularly well-suited to supply SAF to meet both domestic and international aviation demand.

  • Countries such as Brazil and India are exploring ethanol-based SAF to reduce their aviation sectors' carbon footprints. Brazil, with its extensive sugarcane ethanol industry, is working to integrate ethanol into SAF production, positioning itself as a global leader in sustainable aviation.

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